Upgrades to the automation of older machinery, from a retro fit of safer lower voltage operator controls, to full automation for continuous process, or to simplify set up for enhance functionality and productivity.
Tesla Edison is capable of designing electrical control systems, constructing control panels, PLC, and human machine interface programming. Our staff are multi-disciplined; therefore, we can provide complete solutions for plant maintenance and machine upgrades. With use of graphical interface systems and data acquisition from machine and production lines, used in conjunction with a robust control system, allows for viewing of KPIs and ROI in real time on factory floor, office and remotely.
Industries with high energy use often have the highest potential to save energy and operating costs with energy efficiency improvements.
The highest potential to save energy and money in manufacturing is with gaining efficiencies in energy intensive end-use processes, such as compressed air, vacuum, pump and fan equipment, and process heating applications. Of the energy used for non-process needs, lighting and HVAC provide the most substantial savings opportunities.
Motor-driven systems often are oversized and inefficiently controlled. VSDs can provide a more cost-effective method for reducing flow or pressure at the source by varying the speed of the fan, pump or compressor to match the process requirements. Energy savings in VSD applications usually range from 20 to 50 percent.
Optimizing process cooling can reduce cooling costs by 10 to 25 percent annually. This includes the staging of chillers, reducing condenser water temperature, and improving pumping efficiency through the use of VSDs and other controls.
ENERGY EFFICENCY AUDITS
Identifying improvement potentials through an effective energy audit, reduces energy costs, increases profitability, improves sustainability of your process, and minimizes environmental impact.
Tesla Edison will help you meet your energy usage improvement objectives. Your situation might include lighting and control system upgrades, variable frequency drive implementation, high efficiency motor upgrades, power factor correction, accelerated depreciation of production equipment, among others.
POWER FACTOR CORRECTION
Power factor is the measure of how efficient the incoming power is being used at a site. A power factor between 0.94 and 0.98 is an efficient use of energy in a manufacturing plant. Many manufacturing plants are running at 0.8PF due to the nature of the equipment used in those processes, this equipment can be identified and targeted to improve energy efficiency and production output.
Tesla Edison offers onsite power factor correction audit by monitoring and measuring the machinery power draw and usage, for electrical efficiency. We will then design appropriate solutions, supply, install and commission with an accurate ROI.
Industries with high energy use often have the highest potential to save energy and operating costs with energy efficiency improvements.
The highest potential to save energy and money in manufacturing is with gaining efficiencies in energy intensive end-use processes, such as compressed air, vacuum, pump and fan equipment, and process heating applications. Of the energy used for non-process needs, lighting and HVAC provide the most substantial savings opportunities.
Motor-driven systems often are oversized and inefficiently controlled. VSDs can provide a more cost-effective method for reducing flow or pressure at the source by varying the speed of the fan, pump or compressor to match the process requirements. Energy savings in VSD applications usually range from 20 to 50 percent.
Optimizing process cooling can reduce cooling costs by 10 to 25 percent annually. This includes the staging of chillers, reducing condenser water temperature, and improving pumping efficiency through the use of VSDs and other controls.
ENERGY EFFICENCY AUDITS
Identifying improvement potentials through an effective energy audit, reduces energy costs, increases profitability, improves sustainability of your process, and minimizes environmental impact.
Tesla Edison will help you meet your energy usage improvement objectives. Your situation might include lighting and control system upgrades, variable frequency drive implementation, high efficiency motor upgrades, power factor correction, accelerated depreciation of production equipment, among others.
POWER FACTOR CORRECTION
Power factor is the measure of how efficient the incoming power is being used at a site. A power factor between 0.94 and 0.98 is an efficient use of energy in a manufacturing plant. Many manufacturing plants are running at 0.8PF due to the nature of the equipment used in those processes, this equipment can be identified and targeted to improve energy efficiency and production output.
Tesla Edison offers onsite power factor correction audit by monitoring and measuring the machinery power draw and usage, for electrical efficiency. We will then design appropriate solutions, supply, install and commission with an accurate ROI.
PREVENTATIVE MAINTENANCE
Electrical preventative maintenance offers a proven proactive, comprehensive electrical diagnostic and maintenance program designed to help prepare for upgrades or identify critical spares required before a failure occurs. Through experience and expertise, we can identify most preventable potential issues with regular monitoring of the electrical systems on machines. We use thermal imaging to check electrical components, and rotating equipment which can indicate and detect bearing failures, belt misalignments, and slippage.
SAFETY
Tesla Edison will undertake routine machinery safety performance checks to ensure ongoing integrity of safety systems preventing possibility of injury to operators and other personal. We design, install and upgrade safety systems on existing machinery.
Tesla Edison can add lockable isolators to individual components on machinery to ensure safe lock out and tag out points for production wash down and cleaning or maintenance services.
CONTRACT MAINTENANCE
In manufacturing market sectors, where competition is driven primarily by cost, plant and machinery maintenance is a required service. Contract maintenance is the most cost-effective and reliable approach to ensuring a plant’s operation. Our specialist industrial electrical team, assures excellence, control, and accountability.
We provide embedded electrical maintenance to complement your existing electrical maintenance staff, through to routine electrical maintenance including nights, weekends and on-call basis. Your needs are unique, we will work with you to assess individual requirements and develop a customized service package that meets your electrical maintenance needs.
THERE WHEN YOU NEED US
Tesla Edison offers professional on-demand support services with specific skill set and experience to suit the manufacturing environment that have become increasingly difficult to find.
We tailor on-demand support services to accommodate the specific needs of your facility.
Tesla Edison will provide on-demand support services as part of your regular maintenance agreement or on an as-needed basis.
ON-DEMAND SUPPORT SERVICES
Tesla Edison On-Demand Support Services include:
A site audit typically provides the essential starting point to customize your on-demand support agreement.
With many years in the manufacturing industry, Tesla Edison understands the importance of keeping production operational. Unplanned stoppages can mean large revenue losses and loss of consistency of supply. We understand the urgency of the situation and at the same time the critical need for the safety of everyone involved.
THERE WHEN YOU NEED US
Tesla Edison offers professional on-demand support services with specific skill set and experience to suit the manufacturing environment that have become increasingly difficult to find.
We tailor on-demand support services to accommodate the specific needs of your facility.
Tesla Edison will provide on-demand support services as part of your regular maintenance agreement or on an as-needed basis.
ON-DEMAND SUPPORT SERVICES
Tesla Edison On-Demand Support Services include:
A site audit typically provides the essential starting point to customize your on-demand support agreement.
With many years in the manufacturing industry, Tesla Edison understands the importance of keeping production operational. Unplanned stoppages can mean large revenue losses and loss of consistency of supply. We understand the urgency of the situation and at the same time the critical need for the safety of everyone involved.
Ordinary electrical equipment can produce arcs, sparks, and heat, all of which are potential source of ignition, therefore hazardous areas requires competent and specialised training to ensure equipment is installed and maintained to ASNZS 60079 standards.
It is the recognition of the dangers present in Hazardous areas that has led to the development of many Australian standards, and that electrical installations conform to these standards.
Tesla Edison is Hazardous Area certified, we have the skills and training to install, maintain and verify the installation of equipment within environments such as Gas (Hydrogen, Paint etc) and Dust (Flour, Grains, Sawdust etc)
Tesla Edison installs and commissions motors, lighting, control systems and instrumentation for monitoring systems (eg LEL) to suit zoning design in these explosive environments.
In most industrial premises lighting often accounts for a significant percentage of the total electricity costs. By installing energy saving lighting and controls you can significantly reduce your bills and quickly recoup your initial costs. After that the savings goes straight to your profit margin.
Tesla Edison designs and installs intelligent lighting control systems tailored to your particular premises requirements. We install lighting control systems ranging from simple dimmer switching arrangements to full intelligent lighting control systems including daylight dimming, occupancy sensors and computer programmable mood controls.
Our energy saving services include, lighting, High Output LED Luminaries, renewable Energies, occupancy detection, daylight sensing and dimming.
We install the latest high quality products so that you can receive high levels of energy efficiency.
In most industrial premises lighting often accounts for a significant percentage of the total electricity costs. By installing energy saving lighting and controls you can significantly reduce your bills and quickly recoup your initial costs. After that the savings goes straight to your profit margin.
Tesla Edison designs and installs intelligent lighting control systems tailored to your particular premises requirements. We install lighting control systems ranging from simple dimmer switching arrangements to full intelligent lighting control systems including daylight dimming, occupancy sensors and computer programmable mood controls.
Our energy saving services include, lighting, High Output LED Luminaries, renewable Energies, occupancy detection, daylight sensing and dimming.
We install the latest high quality products so that you can receive high levels of energy efficiency
MATERIAL PROCUREMENT
Tesla Edison has purchasing agreements with most major Electrical suppliers, and can manage all aspects of material procurement on your behalf. This provides cost savings by accurate specification and fit for purpose, offset vendor quotes, evaluating cost vs budget, and tracking shipments.
DOCUMENTATION MATTERS
Accurate and complete documentation is vital to the success of any project.
Tesla Edison provides detailed, quality documentation that conforms to Australian standards.
Various teams rely on the integrity of your facility’s documentation for decision making, like HAZOP teams, Quality Control, Maintenance Departments, Engineering Departments, Operations Departments.
COMPLETE & COLLABORATIVE
Tesla Edison provides complete drawings and documentation as part of the design and specifications of a project to help ensure a successful implementation.
Tesla Edison will work with process engineers and equipment manufacturers to gather information to develop a complete documentation set.
Ultimately, we will collaborate with you to determine how your plant will function and document the process.
DOCUMENTATION UPDATES & AUDITS
If your facility has been running for some time you may need updates to existing documentation.
Tesla Edison can help by auditing your facility and/or updating specific portions of your documentation. Electrical Diagrams, SOPs, SWMS, Risk Management, Machine Safety Assessment, and Material Safety Data Sheets.
In most industrial premises lighting often accounts for a significant percentage of the total electricity costs. By installing energy saving lighting and controls you can significantly reduce your bills and quickly recoup your initial costs. After that the savings goes straight to your profit margin.
Tesla Edison designs and installs intelligent lighting control systems tailored to your particular premises requirements. We install lighting control systems ranging from simple dimmer switching arrangements to full intelligent lighting control systems including daylight dimming, occupancy sensors and computer programmable mood controls.
Our energy saving services include, lighting, High Output LED Luminaries, renewable Energies, occupancy detection, daylight sensing and dimming.
We install the latest high quality products so that you can receive high levels of energy efficiency
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